The national cost for an exhaust pipe replacement in 2023 is between $51 and $624 with an average of $288​

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POPULAR VEHICLES

National average cost of a an Exhaust Pipe Replacement
for popular vehicles:

Car Model

Avg. cost

$50

What is an exhaust pipe and how does it work?

An exhaust pipe refers to one or more metal tubes that connect components of the exhaust system in a vehicle.

Your internal combustion engine relies on rapidly expanding gasses produced by burning fuel to propel the pistons and produce power. The process of combustion, however, carries some unwanted byproducts in the form of harmful emissions, heat, and noise. Therefore, an engine is fitted with an exhaust system to quiet down the sound of the engine and to route the engine exhaust away from vehicle occupants.

Your engine can produce exhaust upwards of 1,000 degrees Fahrenheit. That exhaust also contains compounds harmful to humans and the environment, such as carbon monoxide, hydrocarbons, and nitrogen oxides. The exhaust system collects these hot gasses in the exhaust manifold as they exit the engine’s cylinders. From there, the exhaust passes through tubes (exhaust pipes) to the catalytic converter and ultimately to the muffler and out of the tailpipe at the rear of the vehicle.

Each of the components of the exhaust system are fitted together in a configuration that snakes its way along your vehicle’s underbody from the engine to the rear of the vehicle. The exhaust manifold, catalytic converter, resonator, muffler(s), and the pipes that connect them are either clamped, welded, or bolted securely. The exhaust pipes are typically made of steel, aluminized steel, or stainless steel tubing, each with different degrees of protection from corrosion.

COMMON SYMPTOMS

How do I know if my vehicle needs a new exhaust pipe?

There are typically two reasons that an exhaust pipe might need to be replaced - damage from an impact and decay from corrosion. Signs that a section of exhaust pipe needs to be replaced often relate to leaking exhaust fumes, and the odor and noise that accompany a leak. But engine performance can also be impaired. That is because the oxygen sensors that detect the level of oxygen present in exhaust gasses can give off false readings when the system is damaged or leaking. T

herefore, signs that an exhaust pipe needs to be replaced include:

Excessive engine noise

The smell of exhaust fumes anywhere but the rear of the vehicle, including the passenger compartment

Visible signs of corrosion or impact to exhaust components

Engine becomes sluggish or lacks power

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HOW IS THIS SERVICE PERFORMED?

How is a an Exhaust Pipe Replacement done?

To replace a bad exhaust pipe, a technician must first lift and support your vehicle in the air to access the exhaust system. While it is possible in some circumstances that a new pipe might be sleeved and clamped in place, in many cases, the procedure to replace an exhaust pipe will require cutting the old parts and welding the new ones.

Typical steps a technician will take when replacing an exhaust pipe include:



  • Remove exhaust shields as necessary
  • Clean and lubricate any hardware that joins exhaust pipe flanges
  • Dislodge exhaust hangers from vehicle body or frame to allow clearance
  • Remove the fasteners and separate the joint between exhaust components
  • Using a special cutting tool, remove the old, deteriorated, or damaged section of pipe
  • Clean the remaining pipe where the new section is to be installed
  • Weld a new section of pipe in place (sometimes sleeved and clamped instead)
  • Insert a fresh gasket between the flanges of the bolted joint and reattach with new hardware
  • Reattach exhaust hangers and reinstall shields
  • Lower vehicle and start engine to verify that the leak has been sealed In some cases, it is necessary to completely remove the exhaust system from the vehicle in order to replace a section of exhaust pipe. Oxygen sensors mounted in the exhaust pipe may also need to be unplugged and extracted. The technician will also need to disconnect the battery before any welding is done on your vehicle.

Other questions customers ask

How long does it take to replace an exhaust pipe?
A simple repair might take less than an hour. But more involved exhaust pipe repairs can take longer. The length of time it takes for a technician to replace an exhaust pipe really depends on several factors, such as where the bad section is located, whether the new pipe must be bent into shape, whether the section includes an oxygen sensor, or whether the entire exhaust system must be removed from the vehicle entirely.
Can you drive with a broken exhaust pipe?
It is technically possible to drive a vehicle with a broken exhaust pipe, as long as it is not dragging on the ground. But that does not mean that you should do it. It is important to correct an exhaust leak as soon as possible, since an exhaust leak can pose a serious hazard. The fumes that emanate from the exhaust system are harmful, especially if they enter the passenger compartment. And the excessive noise produced by a leaking exhaust system is unlawful in most municipalities.
Can I replace an exhaust pipe myself?
There are a number of home remedies purported to seal an exhaust leak in a vehicle, such as sealants and tapes. But the only sound solution is to weld a new section of pipe in place when an exhaust pipe is bad. Sometimes it is sufficient to sleeve and clamp a new pipe into place, but the repair still requires that your vehicle be safely lifted and supported in the air for access to the exhaust system. And if the repair is more involved, as it might be if the bad section of pipe includes an oxygen sensor or bends over an axle, the repair can be quite a bit more difficult.

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